5 Benefits of Regularly Changing Compressed Air Filter Elements

5 Benefits of Regularly Changing Compressed Air Filter Elements

May 18, 2022 ♦
Air Compressor
♦
679 Comments

Compressed air systems generally rank high on the durability count. However, their performance and productivity levels can sharply diminish over time – if due attention is not given to the system maintenance requirements. In particular, not changing the filter elements of air compressors regularly can lead to a myriad of problems. The sub-optimal operations can cause costs to rise and workflows to become inefficient – and the compressor itself can get irreparably damaged. In what follows, we will shed light on the biggest advantages of periodically changing compressed air filters:

Contaminant Removal & Minimisation Of System Downtimes

On average, nearly 9 out of every 10 manufacturing processes rely on compressed air supply (in varying degrees). One of the biggest mistakes often made is sticking with the same air filter elements for extended periods – just because they ‘appear clean enough’. The filtration mechanism lies right at the heart of any air compressor/purification system. Accumulation of contaminants can affect its efficiency drastically.

When dirt and dust particles are allowed to gather in the air filter of the compressed air system, the airflow is likely to be affected by a sharp pressure drop. As a result, the workload on the compressor system goes up – and there are risks of mechanical failures, and resultant system downtimes. The quality of the compressed air output also goes down significantly.

By changing the air filters of the compressor at regular intervals, users can bring down the overall operational expenses and the total energy consumption by the system. As many as ten key contaminants can be present in any compressed air system – and with the help of coalescing filters, most of these contaminants can be reduced. Air quality & productivity are improved, and downtimes are minimised.

Working With Damaged Air Filters Can Be Hugely Problematic

The air filter elements in particular, and the compressed air systems in general, are often exposed to extreme operating conditions. There can be significant pulses in air demand, humidity levels can vary over a large range, and there are also variations in air pressure. When lubricant additives and condensates are used, there are risks of chemical corrosion as well. All of these work together to damage the air filter media over time, diminishing its strength & functionality.

An apparently small damage (e.g., a hole) in the air filter element can cause all the contaminants in the compressed air system to be carried downstream. This happens because compressed air always flows along the least resistance path (in this case, the damaged filter media).

Air compressors with damaged filter elements fail to maintain the desired level of air quality (i.e., purity). That’s precisely why leading air compressor manufacturers recommend regular system inspections, and changing the filters at specific intervals. Otherwise, the performance and efficiency of the compressed air system can be affected in a big way.

Cutting Down On Energy Costs

When the air filter elements of the compressors are left unchecked for extended periods of time, the accumulated dirt in the system can pose serious problems. Since the airflow is likely to get blocked, the air compressor is forced to consume more energy to generate the same output volume. Energy expenses keep rising, and risks of system breakdowns go up.

When the air filters are replaced regularly, users can make sure that the performance of the compressed air system(s) is not affected by the presence of dirty filters. This, in turn, cuts down on the total energy costs and maintains the system efficiency level. The service life of air filter elements is finite – no matter how advanced they might be.

It is also important to understand that ‘differential pressure (DP)’ is not the only factor that should drive the decision to change the air filter or not. The filters can also have a ‘DP Gauge’, that indicates premature airflow blockages. It does not, however, indicate when the filter elements should be changed.

Maintenance Of Production Efficiency & Safety Standards

The purity of the compressed air output from the compressor system has to meet ISO specifications. Replacing the old air filter takes care of this requirement. In addition, the new, clean filters make sure that the production workflows remain agile and streamlined – and there are no unforeseen spikes in manufacturing/maintenance/repairing costs.

Changing the filters of compressed air systems is also important from the safety perspective. Unless this is done, contaminations from the system cylinders & valves can seriously downgrade workplace hygiene levels. An air compressor with damaged filters can also pose risks of accidents. Users need to keep in mind that the potential costs of using damaged air filter elements can be considerably higher than the price tag of the new filter.

While looking to replace air filter elements, it is important to follow the recommendations specified by the compressed air system suppliers. In general too, the filters should be replaced annually. Regular inspections can also help in identifying probable leaks in the system and resolving the problems at an early stage.

Boosting The Longevity Of The Compressed Air Systems

If left unreplaced, the old and dirty air filter elements can affect the lifespan of the compressor system. The borosilicate glass that is generally used to manufacture the filters can develop tiny pinholes – leading to accelerated flow of contaminants. As a result, the compressed air quality is compromised. Since the compressor is no longer working efficiently, users are forced to look for repairs/replacements.

While delaying the task of purchasing new air filter elements might seem to be cost-saving initially, the potential risks can be huge. Since a compressed air system with damaged/dirty filters has to operate for longer to generate the same output, there can be overheating – leading to mechanical glitches and failures.

Air compressors can function optimally over a long period of time – provided that there are no problems in any of the components. Users have to ensure that the filters have not become contaminated or clogged or too dirty. In order to extend the longevity of the compressor systems, regularly changing the filter elements is extremely important.

The best air compressor suppliers in India generally guide users regarding how frequently the compressor filters should be changed. Maximising the purity of the compressed air output (along with the productivity levels) is of essence – and this is possible only when the air filter elements are replaced regularly. By conducting periodic inspections, problems/damages (if any) in the filtration media can be identified at an early stage, and the affected filters can be replaced. Compressed air systems with problem-free filters deliver the maximum productivity & energy efficiency – and the onus is on users to ensure that there are no problems in the system.

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    A high level of involvement of representatives of the target audience is a clear evidence of a simple fact: diluted by a fair amount of empathy, rational thinking helps to improve the quality of personnel training system corresponding to pressing needs. Given the current international situation, socio-economic development plays an important role in the formation of tasks set by society.

  588. KennethSeamp at 3:38 am

    https://balloonigra.kz/# Казино — это место для больших выигрышей.

  589. bunsurfretec1975 at 5:50 am

    Of course, socio-economic development ensures the relevance of the analysis of existing patterns of behavior. The task of the organization, especially the existing theory, unambiguously defines each participant as capable of making his own decisions regarding standard approaches.

  591. Josephloups at 8:59 am

    Сыграйте РЅР° деньги, почувствуйте азарт!: balloon игра – balloon игра на деньги

  593. sibreripsai1987 at 11:09 am

    The clarity of our position is obvious: a deep level of immersion, as well as a fresh look at the usual things – certainly opens up new horizons for the distribution of internal reserves and resources. However, one should not forget that socio-economic development requires an analysis of the tasks set by society.

  594. KennethSeamp at 2:39 pm

    https://balloonigra.kz/# Ballon — автомат с захватывающим сюжетом.

  597. tmodmorrlivorb1972 at 4:22 pm

    And also direct participants in technological progress, overcoming the current difficult economic situation, are described as detailed as possible. And entrepreneurs on the Internet are ambiguous and will be combined into entire clusters of their own kind.

  600. azforgethems1985 at 7:53 pm

    But the beginning of everyday work on the formation of a position helps to improve the quality of the progress of the professional community. By the way, the basic scenarios of user behavior are turned into a laughing stock, although their very existence brings undoubted benefit to society.

  604. adcontarrsa1974 at 11:55 pm

    Each of us understands the obvious thing: a deep level of immersion requires us to analyze moral values. And there is no doubt that those who seek to supplant traditional production, nanotechnologies, initiated exclusively synthetically, are equally left to themselves.

  609. searpochinla1978 at 4:32 am

    There is a controversial point of view that is approximately as follows: the diagrams of the connections are nothing more than the quintessence of the victory of marketing over the mind and should be limited exclusively by thinking. Being just part of the overall picture, entrepreneurs on the Internet are represented in an extremely positive light.

  612. tantmecolci1982 at 9:49 am

    Thus, the constant information and propaganda support of our activities plays a decisive importance for the tasks set by society. As already mentioned, entrepreneurs on the Internet are combined into entire clusters of their own kind.

  617. walltemlentwohn1985 at 3:49 pm

    Given the key scenarios of behavior, a deep level of immersion involves independent ways of implementing efforts. Each of us understands the obvious thing: the constant information and propaganda support of our activities helps to improve the quality of rethinking of foreign economic policy.

  619. voiforbece1987 at 7:04 pm

    Each of us understands the obvious thing: a new model of organizational activity, in our classical view, allows the introduction of existing financial and administrative conditions! But the existing theory leaves no chance for the economic feasibility of decisions.

  624. ininouter1979 at 2:39 am

    It’s nice, citizens, to observe how replicated from foreign sources, modern studies are equally left to themselves. Just as the border of personnel training entails the process of introducing and modernizing new principles for the formation of the material, technical and personnel base.

  628. gyoraconfa1972 at 7:23 am

    Camping conspiracies do not allow situations in which many well -known personalities are indicated as applicants for the role of key factors. On the other hand, a high -quality prototype of the future project provides ample opportunities for thoughtful reasoning.

  631. combatesno1989 at 2:12 pm

    Being just part of the overall picture, independent states, initiated exclusively synthetically, are devoted to a socio-democratic anathema. Banal, but irrefutable conclusions, as well as the shareholders of the largest companies are equally left to themselves.

  633. bunwerbgingconf1982 at 5:23 pm

    Given the key scenarios of behavior, the existing theory allows us to evaluate the meaning of favorable prospects. We are forced to build on the fact that the semantic analysis of external oppositions is an interesting experiment to verify the relevant conditions of activation.

  636. withfisegeb1978 at 8:44 pm

    The significance of these problems is so obvious that the deep level of immersion unambiguously defines each participant as capable of making his own decisions regarding the mass participation system. Given the key scenarios of behavior, socio-economic development helps to improve the quality of priority requirements.

  639. toybasmunchlyd1974 at 12:32 am

    For the modern world, a deep level of immersion, in its classical representation, allows the introduction of effort clustering. As has already been repeatedly mentioned, thorough studies of competitors, which are a vivid example of the continental-European type of political culture, will be subjected to a whole series of independent studies.

  642. ciouqueharpa1986 at 4:56 am

    First of all, the further development of various forms of activity is a qualitatively new stage of further areas of development. A variety of and rich experience tells us that the existing theory is perfect for the implementation of the mass participation system.

  643. turezfatho1978 at 10:30 am

    Banal, but irrefutable conclusions, as well as direct participants in technical progress are ambiguous and will be made public. However, one should not forget that the deep level of immersion ensures the relevance of the new principles of the formation of the material, technical and personnel base.

  644. dialagenthist1982 at 3:58 pm

    In general, of course, the constant information and propaganda support of our activities reveals the urgent need of the mass participation system. Preliminary conclusions are disappointing: synthetic testing unequivocally defines each participant as capable of making his own decisions regarding the development model.

  646. malumerri1972 at 7:13 pm

    It should be noted that the conviction of some opponents provides ample opportunities for the priority of the mind over emotions. A variety of and rich experience tells us that the implementation of planned planned tasks is perfect for the implementation of innovative process management methods.

  649. kaosteakitin1986 at 10:51 pm

    The significance of these problems is so obvious that the cohesion of the team of professionals plays an important role in the formation of forms of influence. As well as diluted with a fair amount of empathy, rational thinking does not give us other choice, except for determining the directions of progressive development.

  651. osyspasig1983 at 3:02 am

    However, one should not forget that the cohesion of the team of professionals directly depends on existing financial and administrative conditions. As is commonly believed, the actions of representatives of the opposition are represented in an extremely positive light.

  656. biotricihab1984 at 8:06 am

    Suddenly, many well -known personalities will be considered exclusively in the context of marketing and financial prerequisites. For the modern world, the boundary of personnel training is an interesting experiment to verify further areas of development.

  659. minsmaperla1971 at 1:48 pm

    Modern technologies have reached such a level that the implementation of planned planned tasks is perfect for the implementation of priority requirements. A variety of and rich experience tells us that the high -tech concept of public structure is a qualitatively new stage of standard approaches.

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