Compressed air, frequently referred to as the ‘fourth utility’ in…
All machines, no matter how advanced they might be, can malfunction from time to time. Air compressors are no exception to this. If something goes wrong in the primary compressed air system, businesses will be forced to deal with extended downtimes and resultant loss of productivity (which can be considerable). This, in turn, brings to light the importance of backup compressed air systems – which can eliminate such hassles. In here, we will highlight why these backup compressor systems are extremely essential:
Operational Downtimes & Delays Are Reduced
Repairing an air compressor can take a fairly long time. The problems can get further compounded if replacements of the faulty compressor part(s) are not easily available. In the absence of a backup compressed air system, the entire operations of a business can come to a standstill. The loss of productivity is potentially damaging.
In order to keep such scenarios at an arm’s length, it is imperative for businesses to have a backup system that can stand in for the primary air compressor – whenever there is some glitch in the latter. This ensures that the operational cycles remain mostly continuous, and delays (if any) are minimal.
Backup Compressed Air Systems Help To Boost Savings & Minimise Losses
While buyers have to spend money to acquire a backup air compressor(s), their benefits more than offset this cost – particularly when the primary system is not functional. With the help of the backup compressed air system, businesses can do away with unforeseen idle times and the resultant financial losses.
When the primary air compressor system develops a glitch (and there is no backup system that can quickly replace it), the staff has to wait until the necessary repairs/replacements are done. This, in turn, opens up the risks of overtimes, missed project headlines, and general chaos. Instead of having to deal with such problems, having a proper backup system sourced from a reliable air compressor supplier makes a lot of sense.
Compressed Air Production Can Be Scaled Up With Ease
With demand for compressed air from multiple industrial sectors increasing exponentially, businesses have to ensure smooth scalability of production. This is facilitated by a backup compressed air system(s). Whenever there is a large projected demand – or the deadline is rather tight – there is the option of using the primary and backup systems simultaneously, to meet the requirements.
At this point, it is important to understand the difference between backup and standby compressors. While the former is generally used only when there are problems in the primary system, a standby compressor can be brought into action whenever the total volume of compressed air production has to be augmented. In many cases though, backup and standby air compressors are used interchangeably.
Compressor System Maintenance Can Be Done Without A Hitch
Irrespective of how advanced an air compressor system is, it requires periodic maintenance and servicing. During such routine maintenance sessions, the backup compressed air system can take over – and the production cycles can continue seamlessly till the servicing is complete. No frustrating waiting periods, no break in service continuity, no time-wastage.
Leading manufacturers of compressed air systems, like Zentech Systems, offer products with excellent performance assurance and reliability. Even so, there are certain maintenance requirements. When there is a backup system ready to use, businesses can schedule the required maintenance & servicing without disrupting the production workflow in any way. As a result, there is no adverse impact on customer-satisfaction levels whatsoever.
Sharing The Workload Leads To Better Results
Many businesses tend to put off their plans to get backup compressed air systems due to concerns about these systems sitting idle most of the time. However, such worries can easily be nullified – by running the primary and backup systems in tandem, and sharing the workload optimally. Using the backup air compressor regularly will also ensure that no mechanical problems due to inaction crop up.
To manage production workloads across the primary and backup air compressor(s), businesses can use timers – to make sure that the load distribution is even. What’s more, either of the machines can be sent for maintenance while the other is up and running. Over the years, using primary & backup systems together ensures better load sharing, boosts productivity, and enhances ROI figures.
Choosing A Backup Compressed Air System
The above points have clearly highlighted the importance of having a backup air compressor for businesses. The capacity of this backup system has to be chosen carefully, and as per projected demands for compressed air. It can have the same, or lower, capacity as the primary compressed air system.
Contrary to what used to be thought earlier, there is no scenario in which businesses do not benefit from having a high-quality backup compressed air system in place. If the primary compressor is down for even a couple of hours, the productivity & financial losses can be considerable. The backup system safeguards against such risks and maintains operational efficiency.
For businesses that are heavily reliant on the supply of compressed air, the importance of reliable backup compressed air systems is immense. The primary and backup air compressors can be simultaneously used as well, for effective load sharing and functionality. As a rule of thumb, the primary systems should be inspected periodically – and backup compressor systems should be kept ready at hand. There is no way to predict when a machine might go down, but users can definitely have a backup plan to tackle such problems.
Business Owner at Zentech Systems and Solutions, providing innovative industrial solutions for compressed air services, cooling towers, vacuum pumps, and gas generators since 1998. Bringing efficiency to your production process!