Best Pneumatic Piping Solution for Air Compressor Industries

August 22, 2022 ♦

Air Compressor, Industrial Piping Solutions

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In industrial manufacturing plants and facilities relying on pneumatic piping solutions, compressed air is transported from the compressor through the piping network to filters, dryers, and other air preparation systems. At the machine working level, tubing and hoses dispense compressed air to pneumatic components like valves, cylinders and pressure regulators. In place of rigid pipes, the new age pneumatic systems mostly rely on flexible tubing variants. Even air compressor suppliers are adapting to the evolving changes in the industry and relying more on pneumatic piping counterparts. While this sounds pretty easy, a variety of material choices are obtainable to make the requisite connections. It requires a fundamental understanding of the prominently used tubing and hose materials. If one is best for a particular application then it necessarily might not be the correct fit for another.

Factors that determine which solutions are best for the air compressor industries:

Piping Material

Polyurethane, PVC, Nylon and polyethylene, polypropylene and PTFE are considered the most suitable material variants for the best pneumatic piping solutions. Polyurethane is mostly used in regard to pneumatic piping solutions which have physical properties likehigh strength, kink resistance, flexibility and chemical resistance to even petroleum-based chemicals. The stated working pressure of such pipes is 150 psi or above, significantly higher than the requisite margin for most plant facilities.

Optimised Layout

While leaks might be one of the crucial problems to any piping system’s efficiency, another major issue is a poor layout. The sharp angles in the bent sections of the pipe layout gives rise to problems like hampering the speed of flow and creating undesirable pressure drop – due to which the air compressor will have to work harder while the tools and pneumatic equipment will work slower. When setting up the piping system layout for your business, putting a lesser number of right-angle elbow corners is advisable, since they tend to cause turbulence in the whole system and also reduce the actual pressure delivery. Maintaining a straight path and making air flow through it is guaranteed to deliver the optimum results.

Corrosion Resistance

Various compressed air piping systems are prone to corrosion. Before acquiring them, this is an important factor to keep in mind – since pipes undergoing corrosion can become blocked by dirt and liquids over time. If timely treatment is not done, the inner surface of clogged pipes can flake and tear off – leading to wear of seals and moving parts. Investing in the right kind of piping will help to prevent grime accumulation and any unwanted microbiological growths. Aluminium pipes are the best till date in terms of corrosion-resistance, providing air piping solutions which are strong and lightweight.

Thermal Tolerance

The most suitable operating temperature range, for an air compressor to work just fine, lies between 50° and 85° F. When temperature is maintained within this particular range, the mechanical parts of a compressor do not stand at a risk of overheating or freezing, due to ambient conditions. Most air compressor suppliers craft their machines to withstand a maximum temperature of 105°F, the max temperature rating of the motor insulation. Maintaining a consistent ambient temperature of 85°F or below will ensure that temperature within the machine stays lower than 105°F. When temperatures are within 50 – 85°F the entire system will run at optimum efficiency.

Cost Efficiency

Selection of pipes that require the least maintenance is a mandatory thing to keep in mind. Without sacrificing on quality, cost efficiency is very essential – since such maintenance work calls for professional servicemen. Frequent maintenance work is troublesome not only in monetary terms but also in terms of working patterns and work efficiency. Just like the pipe selection process requires many factors to be taken into consideration, similarly sorting it out at the earliest saves a lot of hassles on the business end.

Choosing the best pneumatic piping solutions requires having an in-depth knowledge of what is best for the business. Detailed research should be done, andone can search for “air compressor distributor near me” online and make a list of the top suppliers in the market by analyzing their profiles and products before making a purchase decision. Utmost importance and priority should go into selecting the piping solutions since the safety of all the employees in the process, along with the entire security of the business, is concerned.

Zentech Solutions pioneers in providing the best piping solutions for your air compressors and other pneumatic components at highly competitive prices.

Vivek Bhatnagar

Business Owner at Zentech Systems and Solutions, providing innovative industrial solutions for compressed air services, cooling towers, vacuum pumps, and gas generators since 1998. Bringing efficiency to your production process!